Adapting to an Existing System

There may be cases when you want to apply Duct Incorporated duct to an existing system. Duct Incorporated makes adapters for this purpose. These can be provided in flanged-to-rolled by simply requesting machine adapters that can be attached to the end of existing duct (spiral or straight) so that Duct Incorporated LaserLock™ ducting can be used.

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Hints for Ordering

  1. Order one clamp per Duct Incorporated component:
    1 duct = 1 clamp, 2 elbows = 2 clamps

ADAPTING TO AN EXISTING SYSTEM

HINTS FOR ORDERING

LEAKAGE RATES

PAINT USED ON SPOT WELDS

COLLAPSIBILITY STRENGTH

INSTALLING AN IN-CUT OR TAP-IN BRANCH

PAINTING GALVANIZED COMPONENTS

CAULKING USED ON SEAMS OF COMPONENTS

DUCT INCORPORATED FLANGE/DUCT SPECIFICATIONS

DEFINITIONS OF END CONFIGURATIONS

VELOCITY REQUIREMENTS FOR TYPICAL MATERIALS

RULE OF THUMB - LABOR GUIDELINES


Leakage Rates

All “fit or clamp together” ducting systems allow for some degree of leakage and are not sold as airtight systems. Duct Incorporated offers special clamp gasket material for high heat that may be enhanced by applying sealants to the individual rolled ends. However, the Duct Incorporated system is sold as a quick way of installing and modifying ductwork while retaining the usability of each component. Duct Incorporated ducting is meant to be taken apart, re-assembled, stored and moved. Completely eliminating the possibility for leakage jeopardizes the inherent benefits of the duct system.
Duct Incorporated is designed to provide tight sealing and efficient airflow under negative pressures. The following information is provided for piping situations where fan sizing is of extreme importance. This data was obtained using standard components and was performed in accordance with SMACNA, “HVAC Air Duct Leakage Test Manual.” This chart gives the leakage rate per joint of duct at various pressures. To utilize the chart, count the number of clamps (this equals the number of joints) per size and multiply by the number given beside the
corresponding diameter under the applicable pressure. These numbers assume that the product is correctly installed free of dents in the joining ends, and that the gasket is in place. Special gasket materials and sealants will increase sealing capabilities.
While Duct Incorporated is currently unaware of any method of evaluating dust collection piping alone, the following data is presented using the criteria for all duct, including HVAC. This data is presented only for the purpose of indicating acceptability of Duct Incorporated ducting for dust/fume removal in negative pressure situations and should not be confused with ducting that uses tape or gaskets as sealants in the positive conveyance of air.

WG Leakage Rate in CFM

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  1. Specify dimensional information to speed up process:
    • TRANSITIONS - A, B, D, L, X, Y
    • BRANCHES - A x B x C
    • IN-CUTS - A and B
    • REDUCERS - All Dimensions
  1. Specify end configuration required:
    Rolled • Flanged • Hose
    I.D. Connection • O.D. Connection
  1. Look for 60° elbows to compliment 30° branch orders (standard is 45° branch and 45° elbows).
    This is a typical application since the two components will create
    a perpendicular run to the trunk line.
  1. Specify your needs (i.e., flange styles, hole patterns, I.D., O.D.) when applicable.
    Typical parts requiring flanges will be parts that connect to filters, fans or other types of equipment.

How to Read the Part Number:

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Paint Used on Spot Welds

Krylon Industries. Tough Coat, Acrylic Enamel #1760 Aluminum.

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Collapsibility Strength

Duct Incorporataed ducting has been tested for strength/collapsibility. The piping was exposed to constant positive pressure and vacuum to a maximum capacity of 85" WG. None of the pipe showed signs of deformation during the test.

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Installing An In-Cut Or Tap-In Branch

  1. Temporarily place the In-Cut or Tap-In on the main trunk in the required position, and while holding in place, mark the interior of the branch on trunk line where it is to be cut.
  2. Take down In-Cut and drill a starter hole in the main trunk along the line traced from the branch. Then using metal snips or a reciprocating saw, cut out metal piece that has been traced out. File or grind any sharp edges to insure efficient flow.
  3. Now use an industrial strength silicone sealant to seal between
    In-Cut base and main trunk.
  4. Use small sheet metal screws or a banding type clamp material to secure In-Cut to the main trunk.

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Painting galvanized components

  1. Wash down all components with an industrial degreaser, insuring that no oils or residues are left behind.
  2. Apply an epoxy primer in a light coating.
  3. For final coat, apply an acrylic water base paint.

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Caulking Used On Seams Of Components

Scotch Seal® 2084 metal sealant, 3M ID #62-2084-2631-2. Ingredients: acetone, acrylonitrile, kaolin, phenolic resin, rosin ester salicyclic acid, aluminum pigment zinc oxide, amorphous silica.

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Duct incorporated Flange/Duct Specifications

Component material

  1. Components constructed of galvanized steel sheets produced by the Continuous Galvanizing process, which conforms to Lockforming Quality ASTM A-527, and Commercial Quality ASTM A-526. Galvanized sheeting is produced with a minimum spangle.
  2. Components constructed of stainless steel will be 304 2B finish.
    (2B finish is annealed, pickled and bright cold rolled.)

Ductwork

  1. Rolled – Material sheet blanks are 5' long and rolled with a single
    longitudinal welded seam. The ends of the duct are then formed at each end, thus producing a rolled edge on both ends of the duct, and creating a reinforcement every five feet.
  2. Flanged – Material sheet blanks are 5' long and rolled with a single longitudinal welded seam. An angle ring flange is placed on the end of duct.
  3. All rolled duct joints are secured by using a clamp. Locking pins are installed to insure that clamps do not release once installed.

Duct should be supported as follows

  1. 3" – 11" diameter on 20' centers.
  2. 12" – 24" diameter on 15' centers.

Supports should be installed to provide lateral stability to the entire
piping system. Each installation is unique and should be evaluated.

Duct diameters for Rolled and Flanged as follows

Rolled

  1. 3" – 18" available in 1" increments.
  2. 18"– 24" available in 2" increments.

Flanged

  1. 3" – 40" available in 1" increments
  2. 42" – 60" available in 2" increments

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Definitions Of End Configurations

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Velocity Requirements for Typical Materials

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Rule Of Thumb - Labor Guidelines

The following methods should be used for comparison and budgetary purposes only! By no means should they be used to confirm a job installation.

A + B = Man Hours

A. Straight runs and trunk lines

B. Machine connections

Quick method = (total number of ports) x 3 hours each = Y
Y x 2 = Ducting System Total Man Hours

 

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